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867 for Heat Treating Metal Springs | #GrieveCorpNo. 867 is an 850ºF (454ºC), gas-heated belt conveyor oven from Grieve, currently used for production heat treating of metal springs at the customer’s facility. Workspace dimensions of this oven measure 36” W x 18’ D x 15” H. 800,000 BTU/HR are installed in a natural gas burner to heat the oven chamber, while a 12,500 CFM, 10-HP stainless steel recirculating blower provides vertical downward airflow to the workload.

The oven travel comprises a 3’ long open belt loading zone, 18’ long insulated heat zone with recirculated airflow, 3’ long open belt unloading zone and a 30” wide, Type 304 stainless steel woven wire conveyor belt with 3” high flex plate edges, driven by a ½-HP motor v-belt drive, variable from 1-19 IPM.

This Grieve belt conveyor oven features 7” thick insulated walls, aluminized steel exterior and interior, exhaust hoods over each end equipped with a 12” diameter tubeaxial fan, driven by a ½-HP motor, plus all safety equipment required by IRI, FM and NFPA Standard 86 for gas-heated equipment, including a 650 CFM, ½-HP powered forced exhauster.

Controls on No. 867 include a digital indicating temperature controller and 10” diameter circular chart recorder.

For more information, please contact:

THE GRIEVE CORPORATION
500 Hart Road
Round Lake, IL  60073-2898
Phone:  (847) 546-8225
Fax:  (847) 546-9210
Web:  www.grievecorp.com
Email:  sales@grievecorp.com
Attention:  Frank Calabrese, VP

Siemens announces the enhancement of its popular Sinamics® S120 drive system with an integrated web server to facilitate more efficient diagnostic and maintenance functionality for end-users, integrators and system designers alike.

Sinamics integrated web server allows remote or local area maintenance checks at any time on various drive models in the Siemens drive family.

Sinamics integrated web server allows remote or local area maintenance checks at any time on various drive models in the Siemens drive family.

With this drive improvement, a user may access the Sinamics S120 with any PC with a browser capable of internet connectivity through a standard Ethernet interface to execute a variety of functions. If a wireless LAN (WLAN) router is networked, web pages can be viewed using other web-capable devices such as tablets and smart phones.

Among the functions possible with this integrated web server on Sinamics S120 drive systems are the ability to download a plant configuration, commission a drive from anywhere, perform firmware updates, access an immediate status overview on the drive, check and assess all alarm and fault messages. In addition, users can monitor and adapt all process or line parameter settings, archive machine documentation, including all notes taken, create customized server pages, set-up user administration and access level for operator and service personnel, plus perform virtually all drive diagnostics and remote maintenance actions. This combination of service possibilities results in significant reductions in machine or line downtimes due to faster, more efficient diagnostic and maintenance procedures.

Connectivity of the Siemens Sinamics drive system to the Internet for full web browsing, access and maintenance capability.

Connectivity of the Siemens Sinamics drive system to the Internet for full web browsing, access and maintenance capability.

This Sinamics S120 drive system enhancement ideally suits applications where no special software or model version dependencies are desired. Series commissioning on a line is possible and the web server is compatible with all system security measures, such as a firewall. An up-to-date internet browser is sufficient for access. This web server capability is integral on Sinamics S120 drive firmware V4.6 or greater.

For more information about the Sinamics S120 web server, please visit: www.usa.siemens.com/sinamics-webserver-pr

Siemens Industry, Inc.
John Meyer
(847) 640-1595
john.meyer@siemens.com

Siemens Industry, Inc.
Hollie Davis
(770) 751-4882
hollie.davis@siemens.com

For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: mc.us@siemens.com

Franklin, Georgia Tier One automotive supplier realizes up to 70% greater output from its internally designed production equipment, utilizing Suhner advanced drilling technology

See the video here!

JAC Products (Franklin, Georgia) puts 30-40 million holes into approximately 6 million pieces of extruded and formed aluminum each year. The products made at this facility are used as roof rack rails on nearly every major automobile, mini-van and truck brand. This fact translates into a majority share of the North American vehicle market for JAC.

As Mike Traylor, the JAC tool room & die shop manager notes, “We build and maintain nearly all our own machinery here in our factory. That means the whole team must keep striving to find greater efficiencies and new ideas.” As a vertically integrated manufacturer, JAC operates hundreds of drilling stations in its Franklin factory, located on the banks of the Chattahoochee River in southeastern Georgia. In the company’s extrusion department, millions of pounds of aluminum are extruded annually from 6061, 6063 and 6463 alloys. The extruded shapes then move to the fabrication department, where they are formed and drilled on highly automated equipment to produce the finished products. Following a decorative and wear-resistant finishing operation, JAC performs the final assembly of the products and ships directly to the customer’s assembly line.

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A tour of this facility strikes the visitor in several ways. First, there is a steady flow of material between departments and very little wasted motion, as every station at JAC is a dedicated operation producing an average of 100,000-200,000 left- and right-side rail sets per year for each specific automobile model.

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Suhner motor/drill combination allows precise repeat holes

Another point of note is the openness of the machinery. That condition results, according to Traylor, from one very important supplier to JAC, one that has been a partner to this Tier One for nearly 20 years. Suhner Automation Division, based in nearby Rome, Georgia, supplies an assortment of flex shaft and direct motor-driven drilling units to JAC, where Traylor’s team of mechanical specialists incorporates them into the company’s internally-designed production equipment. Owing to the flex shaft design on many drills, the drive motors are removed from the cutting area, making accessibility much better not only for operators and maintenance personnel. This configuration also improves access to other equipment such as laser trackers and position sensors. “The bottom line, as they say, is that we get upwards of 60-70% more output from our equipment since we began using the Suhner solutions for our drilling,” notes Traylor. The previous drills used here were also prone to breakdowns and service problems, which caused unacceptable delays in production, especially as the industry transitioned to the just-in-time philosophy. As Mike comments, “If JAC was going to keep up with JIT, we needed a more reliable supplier and better ergonomics on our equipment to improve the output.” He contacted an associate from a previous company relationship, Charles Stitcher, the regional marketing manager from Suhner, who presented his company’s solutions in flex shaft and related drilling devices. “It was a light bulb moment for our company,” says Traylor, “because we knew we’d found an answer to a lot of our challenges.”

By taking the motors out of the drilling area, the JAC operators could have much freer access to the work product, while the maintenance personnel could access a single manifold in many cases to do repairs, routine maintenance or replace components. Most of the machines designed here are dedicated pieces of equipment, used to produce a single rail set for a particular model, then retrofitted or rebuilt for the next generation, next model year design, or a completely different vehicle by Traylor’s team. The flex shaft design gave the machine building and maintenance group at JAC a significant advantage and it has continued to benefit the company in many ways, according to Traylor. “We can now use a more compact work area concept, which saves operator steps. Seems like a little thing, but when you do the math and the motion study, it represents a huge annual savings for our company, without sacrificing any safety considerations for our workforce.”

As one might guess, JAC understands the fabrication process for putting holes into aluminum, whether for roof mounting, rivet placement, or trim assembly. Often, the angle of the drill must be oriented to the surface of the workpiece, rather than in a typical x-y planar arrangement. Here again, the flex shaft design of the Suhner drills pays big dividends for the machine designers at JAC, as it allows them to position the drilling mechanisms in various configurations and tighter proximities. This allows the required accuracies, secondary counterbore operations or other processing steps to occur. After working on nearly 500 machine builds at JAC, Mike Traylor says he’s been very impressed with the flex shaft drill and its adaptability on a wide variety of applications.

“On one rail set for a Ford vehicle and another for a Toyota vehicle, the old way would have involved one operator performing all the drilling, one step at a time. Today, we have up to 11 drills and a cutoff operation, all performed at once. The savings in setup time alone are off the chart.” He cites another job where the output was previously 1200 sets per day and is currently 1200 per hour.

Not all of the drilling here is done with flex shaft models, however. On several dedicated machining operations, various Suhner motor-mounted drills are utilized, including a specially designed system for sawing.

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Jeff Cavalier, Mike Traylor and Alberto Blanco of JAC Products in Franklin, GA

Senior Launch Manager at JAC, Alberto Blanco, comments, “We need to hold +/- 0.1-0.2mm tolerances on the drilling and +/- 0.5mm on our cutoff lengths for our customers, so the Suhner equipment capability has been very favorable in helping us deliver our value proposition to customers.” Traylor adds that the drills are used virtually non-stop, so wear is inevitable, further noting the availability of Suhner rebuild kits, including o-rings and seals, makes maintenance much easier for his team.

Finally, Jeff Cavalier, the JAC engineering & facilities manager notes, “With the support we get from Suhner, we know Mike and his team can make it happen, every day, creating and maintaining the machines that get the job done for our customers. That’s a nice feeling.”

suhnerlogo

SUHNER INDUSTRIAL PRODUCTS, CORP.
Hwy 411 S./Suhner Drive
P.O. Box 1234
Rome, GA 30162
Phone:  706-235-8046
Fax:  706-235-8045
Attention:  Lee Coleman, Automation Division
www.suhner.com
automation.usa@suhner.com

Text and pictures files can be found and down loaded at:
www.suhner-press.com

Penko Type 1020-FMD Force Measurement Indicators

Penko Type 1020-FMD Force Measurement Indicators

New force measuring instruments need to have more functions and features, be smaller and offer more value for the money. PENKO responds to this challenge with its new product range, Type 1020-FMD. These instruments are suitable for automatic as well non- automatic applications. They are an ideal interface between load cells with an integrated controller to the system for data processing.

The unique PENKO way of measuring with high-speed of 1600 conversions/sec and high internal resolution, 24 bit, guarantees a fast and accurate data transfer and/or cut-off. These characteristics allow application of the instruments for static and dynamic force measurement as well as destructive material tests. These applications are supported with zero adjustment, track recording, hold/peak, hold/valley, hold and overload protection.

As a standard, all Type 1020-FMD models are provided with USB to facilitate set-up and back-up functions. Additional models include RS232, RS485/422, Ethernet, CANBUS and Profibus. The range is completed with an analog output, 0/4 – 20/24 mA. Easy and fast calibration is done digitally. The force is displayed by means of a bright 2.8” TFT screen with 13 mm high figures, plus a color bar.

Choose from two enclosures, a compact panel model and stainless steel housing.

• The panel meter has a front of 150 x 76 mm and a depth of only 82 mm;
• The stainless steel enclosure size including the swivel bar is 180 mm x 145 mm x 153 mm (W x H x D).

For easy selection, a free brochure is available: 1020 Series Brochure.

Contact:
Susanne Krause, Marketing Director
Penko Engineering B.V.
Schutterweg 35
Ede, The Netherlands
Phone: +31 (0)318 525 630
www.penko.com
skrause@penko.com

In the United States:
Karl Cornelius, National Sales Manager
Powerforce LLC
229 Dunavant Road
Rockford, TN 37853
Phone: 865-318-5532
www.powerforceusa.com
karl@powerforceusa.com

Operations for the prep on tubings and pipes generally require multiple manufacturing steps such as cutting, chamfering, face-off, turning and tapping including thread milling or thread forming.

Higher part quantities usually combined with the need for different manufacturing steps demand efficient and time saving production methods to help reduce time and cost. Special purpose machines such as rotary & linear transfer machines, offer the best solutions to help obtain shorter overall part cycle times.

Suhner and WAGNER Partner to Optimize Threading Operations | Suhner Industrial Products

The machining of tubings begins from bar stock length
The transfer machine performs OD and ID turning incl. chamfering oerations followed by thread rolling.

An extensive background of experience with operations on transfer machines allows SUHNER to optimize a manufacturing process with standard or custom solutions for each machining application. One specific application is for large & long OD threads. These operations are extremely difficult and challenging for manufacturers, when trying to obtain shorter cycle times, simply because an OD threading operation by itself will dictate the overall machine cycle time.

SUHNER, in cooperation with WAGNER, a German manufacturer for OD thread rolling heads, has developed a special process, which allows threading operations in very short cycle times. A pneumatic cylinder-activated system is used to open and close the thread rolling head, which is equipped with multiple thread cutting or forming inserts.

Special unit BEX35 ISO40 equipped with WAGNER Z27-2  thread rolling head | Suhner Industrial Products

Special unit BEX35 ISO40 equipped with WAGNER Z27-2 thread rolling head allows optimized OD thread rolling operations and shortened machine cyle times

The work piece is fed from bar stock material. After a cut to length operation, it is machined by (3) Suhner BEX15 machining units with special Weldon tool holders. Operations include OD & ID and face turning. All units are equipped with a 1.5kW motor and high precision angular contact spindle bearings.

The most interesting station on this machine is the one for an OD threading operation, which is accomplished with a BEX35-ISO40 machining unit equipped with a WAGNER Z27-2 thread rolling head. In this operation, the thread rolling head is rotating and the work piece is stationary. The feed motion for this station is done with a CNC slide unit. In order to synchronize the thread pitch, both the BEX35 spindle and CNC slide are servo motor driven.
As soon as the threading operation is finished, the WAGNER thread rolling head with integrated inserts opens quickly to allow a fast return to the home position.

Opening and closing action of the head is accomplished by an internal BEX35 drawbar, controlled by a 3-position pneumatic cylinder.

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This pneumatic cylinder is designed to make an additional stroke of 10mm. This allows for head and insert adjustments or replacements, depending on thread size.

Depending on length, a typical OD thread rolling cycle time ranges between 6 -10 seconds. Illustrated work pieces are steel tubings as used in the HVAC product industry. There are 7 part variations, each with a different thread size, pitch and length requirement. Thanks to the application of CNC servo driven spindle and slide components, customers can achieve very short changeover time, as well.

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suhnerlogo

SUHNER INDUSTRIAL PRODUCTS, CORP.
Hwy 411 S./Suhner Drive
P.O. Box 1234
Rome, GA 30162
Phone:  706-235-8046
Fax:  706-235-8045
Attention:  Lee Coleman, Automation Division
www.suhner.com
automation.usa@suhner.com

Text and pictures files can be found and down loaded at:
www.suhner-press.com