Archive for the ‘IMTS’ Category

 

Rattunde, a leading builder of tube and bar processing machinery, is hosting a Technology Open House to celebrate its 10-Year anniversary at the company’s North American headquarters in Caledonia, MI. The two-day event kicks off on Thursday, September 15th and runs through Friday, September 16th, 2016. The anniversary celebration starts at 5 pm on Thursday, while the Technology Open House takes place on Thursday and Friday from 9 am to 4 pm.

At the Technology Open House, visitors will have the opportunity to see and learn about Rattunde machining production systems on various applications through the fully operational production unit in-house and the live machine demonstrations featuring new technology. On-site technical discussions will be conducted and requests can be made for personal meetings with technical experts. Meals will be provided.

Don’t miss this exciting opportunity to learn about Rattunde’s capabilities and celebrate their milestone anniversary! RSVP by August 15th, 2016, to Janelle McFarlane at 616-940-3340 x 207 or J.McFarlane@rattunde-corp.com.

For more information, please contact:

Janelle McFarlane
Project Coordinator
RATTUNDE CORPORATION
5080 Beltway Dr. SE
Caledonia, MI 49316
Telephone: 616-940-3340 x 207
www.rattunde-corp.com
J.McFarlane@rattunde-corp.com

 

Rattunde is a leader in the high speed, high precision sawing and machining production systems for tubes and solid bars. Operations performed on Rattunde production systems include sawing, machining, inspection, wash/dry and packaging.

Energy production specialist MCE uses a simultaneous 
five-axis mill-turn center with Sinumerik 840D sl 
for producing model running wheels in one setting and thereby reducing throughput time.

MCE Maschinen- und Apparatebau GmbH CEO 
Gottfried Langthaler (right) and Buz Bozner, head of the Alzmetall Technology Center, agree: The efficiency of the Sinumerik 840D sl makes an important contribution to enabling simultaneous milling and turning in every position with the GS 1000/5-FTD.

MCE Maschinen- und Apparatebau GmbH CEO 
Gottfried Langthaler (right) and Buz Bozner, head of the Alzmetall Technology Center, agree: The efficiency of the Sinumerik 840D sl makes an important contribution to enabling simultaneous milling and turning in every position with the GS 1000/5-FTD.

MCE Maschinen- und Apparatebau GmbH 
in Linz, Austria, produces various components for large gas, steam, and water turbines, as well as for wind power stations and other segments of energy production. But before the company receives any orders for these products, realistic models must prove their efficiency, underlines MCE CEO Gottfried Langthaler: “It is therefore very important for us to be able to manufacture 
the turbine models in high quality and, at the same time, productively with a short throughput time.”

In mid-2010, the running wheels were still being milled individually on a five-axis machining center 
and then bolted or welded together. The average throughput time was six weeks. Thanks to a few technical tricks and the Sinumerik-controlled GS 1000/5-FTD from Alzmetall, which has been used 
in model production since the end of 2010, the machining expert Langthaler was able to reduce throughput time by up to one-third — to about four weeks, depending on the product. As a qualified master of mechanical engineering and design, 
he already knew before purchasing the Alzmetall machine that it would be ideal for his model production if a Francis turbine could be produced from solid brass: “I was merely skeptical that a machining center could do that. After all, we have to achieve 
a high roughing cut and smooth with maximum 
precision and surface quality.” Initial tests with the GS 1000/5-FTD revealed that the technical conditions were right. Langthaler adds: “Alzmetall 
also flexibly adapted the machining center to our needs so that we can meet 
all the requirements regarding accuracy and surface quality — 
in one setting if necessary.”

B02b_Siemens_MCE-Alzmetall copy

User-friendly CNC for milling 
and turning jobs

Because this machine must also perform turning tasks, in addition to milling tasks, at MCE, this requirement is also in the specification and is met 
by the GS 1000/5-FTD. Buz Bozner, head of the 
Technology Center at Alzmetall, explains the technical basis: “We integrated torque motors in all round axes. We therefore achieve speeds of 300 rpm in 
the c-axis.” The mill-turn center offers an enormous machining space that not even standard lathes achieve. Parts with a diameter of up to 1,000 mm can therefore be machined. A highlight of the 
GS 1000/5-FTD is that it can be turned to any round axis position and level.

The energy professionals in model construction 
have been relying on Sinumerik controllers since the mid-1990s because, according to the mechanical engineering boss Langthaler, these were always 
convincing, especially in complex five-axis machining: “The handling of Sinumerik 840D is also clear and simple on the ShopMill and ShopTurn graphical user interfaces.” The operator 
can work particularly easily and clearly when a GS 1000/5-FTD with the new Sinumerik Operate user interface 
is used. Operation and programming always have 
the same structure, regardless of whether milling or turning processes are to be programmed and set-up. The operator is also supported by graphical displays and animations. Many intelligent functions are available, which are helpful, among other things, for tool and workpiece measurement. The operation and programming of 3+2 axis machining is also supported by the integrated Cycle800 functions. Animated 
Elements simplify the explanation of functions such as selection of the direction and free running, as well as swiveling.

Another highlight of the new GS 1000/5-FTD is the Sinumerik MDynamics technology package, which 
is especially important for complex five-axis machining. Maximum surface quality and exact contour accuracy can be achieved even more rapidly. The 
key is in the new Advanced Surface intelligent path control, which contains an optimized look-ahead function and an optimized online CNC data compressor, among other things. The integrated intelligent jolt limiter relieves stress on the machine mechanics because it enables gentle acceleration and deceleration despite extreme dynamic response.

B03a_Siemens_MCE_Alzmetal_1910

Customers reap the benefits

As a specialist in single-part and small-series production for small to large workpieces, MCE is equipped to meet even extraordinary demands on-time and with top quality. By equipping its machines with state-of-the-art Siemens technology, the company 
is able to achieve high throughput times in model production and pass these advantages on to its -customers.

For more information on this story, please contact:

SIEMENS INDUSTRY, INC.
DRIVE TECHNOLOGIES –  MOTION CONTROL (MACHINE TOOL BUSINESS)
390 Kent Avenue
Elk Grove Village, IL 60007
Phone: 847-640-1595
Fax: 847-437-0784
Web:  www.usa.siemens.com/cnc
Email:  SiemensMTBUMarCom.sea@siemens.com
Attention:  John Meyer, Manager, Marketing Communication

Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter:  www.twitter.com/siemens_cnc_us.

Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.

Remember when IMTS 2014 announced their photo contest and we submitted this scrumptious morsel of photography??  For #TBT, I’d like to pay tribute to this delicious day in Bernard & Company history: “Chicago’s Favorites”  featuring Bernard & Company, IMTS, Portillo’s Chicago-Style Hot Dogs/Fries and Italian Beef Sandwiches, Lou Malnati’s Deep Dish Pizza and Garrett’s Chicago Mix Popcorn.

Click Photo to Enlarge Deliciousness

Click Photo to Enlarge Deliciousness

(Original Tweet here)

imts - aftermath

Ensuing food hangover included!

(Original Tweet here)

Keep warm and keep having fun, manufacturing world!

– n

When IMTS 2014 announced their photo contest, we couldn’t wait to get to work!

Presenting our entry:

“Chicago’s Favorites”  featuring Bernard & Company, IMTS, Portillo’s Chicago-Style Hot Dogs/Fries and Italian Beef Sandwiches, Lou Malnati’s Deep Dish Pizza and Garrett’s Chicago Mix Popcorn. What could be better?? Nothing, I tell ya.

Click Photo to Enlarge Deliciousness

Click Photo to Enlarge Deliciousness

Do NOT miss IMTS this upcoming September!! Our clients, including Siemens Machine Tools, Siemens Production MachiningRattunde, Advanced Machine & Engineering, Heimatec, TCT Stainless, GMTA, Suhner and Chemtool will all be exhibiting!

And if the photo above did not leave you reaching for a napkin to wipe the drool, IMTS will be home to over 100,000 decision makers showing new manufacturing technology and ideas. So come on over to Chicago and get a taste of everything IMTS will have to offer!

IMTS14-ReceptionIf you missed IMTS 2014, here’s what attendees saw at Siemens booth E-5010:

  • SINUMERIK 808D / 808D Advanced CNC — the perfect, pre-configured CNC for basic, standard machines
  • SINUMERIK 828D / 828D Basic — advanced CNC that’s made easy
  • The SINAMICS drive platform
  • Our family of SIMOTICS servo-, linear-, torque- and main spindle motors
  • Solutions for aerospace, automotive, power generation and medical part manufacturing
  • The CAD/CAM/CNC process chain
  • New innovations for additive and hybrid machining
  • Live presentations and technical seminars throughout the week

For more information: http://www.industry.usa.siemens.com/drives/us/en/events/imts-show/pages/imts-show.aspx

For additional photos of the event: http://ow.ly/BH12k

Download the Siemens Customer Booklet: IMTS 2014 Siemens Customer Booklet

Please forward all inquiries to:

SIEMENS INDUSTRY, INC.
DRIVE TECHNOLOGIES
MOTION CONTROL
MACHINE TOOL BUSINESS
390 Kent Avenue
Elk Grove Village, IL 60007
Phone: 847-640-1595
Fax: 847-437-0784
Web:  www.usa.siemens.com/cnc
Email:  SiemensMTBUMarCom.sea@siemens.com
Attention:  John Meyer, Manager, Marketing Communication

Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter:  www.twitter.com/siemens_cnc_us.

Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.