Archive for the ‘News About Our Clients’ Category

New Blog!

Posted: November 29, 2016 in News About Our Clients

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New catalogs for Mori Seiki, TSUGAMI and Miyano machines offer standard tools from live tooling leader

Heimatec Dedicated Tooling Catalog

Montage of new machine tool brand-specific tooling catalogs from Heimatec

Heimatec, a market leader in live tooling for the North American machine tool industry, has released a series of four new catalogs showcasing the company’s lines of machine brand specific tooling.

Already offering the most complete line of live tools available in the industry, with over 40,000 designs in its database, Heimatec machine brand specific tooling includes products for the following popular brands:

  • Mori Seiki BMT 40 NZ/NZX 1500-2000
  • Mori Seiki BMT60, NL/NLX 1500-4000 MC/Y/SMC/SY
  • TSUGAMI BMT 65 M06 D/SD/SY, M08 D/SD/SY
  • Miyano ABX 64 TH/TH2/TH3, BND 51 S/SY, BNJ 42 SY3, BNE 51 SY5, BNJ 51 SY3

Heimatec sets the standard for the highest precision and most advanced technology in the machine tool accessory market. The company is acknowledged as a world leader in live tools, angle heads and multi-spindle drill heads.

In addition to its standard tooling and machine brand specific line, Heimatec also offers custom designed tooling. Heimatec tooling experts work directly with customers to design solutions to suit specific requirements for all CNC lathes, helping to solve the most challenging applications in multiple markets served by the company, ranging from orthopedic devices to oil & gas drilling equipment.   

Heimatec North American distribution headquarters are located in Prospect Heights, Illinois (Chicago) with world headquarters plus all manufacturing based in Germany.  A team of manufacturers’ representatives covers the North American market for Heimatec. 

Visit Heimatec at IMTS 2016, Booth # W-2054 in Chicago. 

For more information or to receive a PDF copy of the new dedicated tool catalogs, please contact:

Preben Hansen, President
Heimatec Inc.
16 East Piper Lane, Suite 129
Prospect Heights, IL 60070
847-749-0633
www.heimatecinc.com
phansen@heimatecinc.com

Customer needed post-assembly validation of fine wire configuration 

Scans of wire bobbin, showing precise path taken by 0.008” diameter wires inside; scan completed after final assembly of the unit, an inspection process not possible without CT scanning capability

Scans of wire bobbin, showing precise path taken by 0.008” diameter wires inside; scan completed after final assembly of the unit, an inspection process not possible without CT scanning capability

Exact Metrology, working at the company’s Brookfield, Wisconsin location, has successfully used its ProCon industrial CT scanning technology to validate the position of a wire configuration in the bobbin of an electronic lock assembly for one of its customers.

As techician Sean Plastine explains, “A customer came to us to verify the position of a 0.008” diameter wire inside its electronic lock assembly. The position of the wire could not previously be verified while the components of the lock were being assembled. Inspection of the wire bobbin after assembly was also impossible.”

By using its CT scanning technology on the completed lock assembly, Exact technicians were able to determine the wire’s precise position without the need for disassembly or other compromise on the finished article. Any deviation of the wire’s nominal position could be noted, allowing for subsequent changes in the assembly protocol, as needed.

The CT scan clearly shows the path that the wire pair follows inside the lock assembly.

Need to verify the location of a 0.008” dia copper wire in this approximate location

Need to verify the location of a 0.008” dia copper wire in this approximate location

Plastine adds, “We are very excited by the possibilities of this technology, as it’s opening new doors for our contract services at many existing and many more new customers.”

Exact Metrology is an ISO 9001:2008 and AS9100 Certified Company.

For more information on this application or to arrange a demonstration, please contact:

EXACT METROLOGY, INC.
Dean Solberg, President
20515 Industry Avenue
Brookfield, WI 53045
Phone: 262-533-0800
Local: 866-722-2600
www.exactmetrology.com
deans@exactmetrology.com

Exact Metrology, with facilities in Cincinnati and Milwaukee and affiliated offices throughout the Midwest, is a comprehensive metrology services provider, offering customers 3D and CT scanning, reverse engineering, quality inspection, product development assistance and 2D drawings. The company also provides turnkey metrology solutions, including equipment sales and lease/rental arrangements.  


 

Product demonstrations and technical presentations from principals impress large crowd at dual open house

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On March 17, 2016, Exact Metrology held a tech event in Cincinnati, Ohio with partner company, 3DVision Technologies at both of their offices. Held on St. Patrick’s Day, the event was cleverly titled “Lunch, Learn & Luck,” and had a “March Madness” theme with basketball games playing on multiple widescreen televisions. The event was attended by over 100 people from local area industries, including automotive, aerospace and consumer goods.

Co-Hosted by Steve Young, Exact Metrology co-founder and President, and Todd Majeski, President of 3DVision Technologies, the day included presentations and product demonstrations of the newest products transforming the manufacturing industry in 3D printing and 3D scanning. The informative event provided insight and hands-on experience, while displaying the newest technology that is reshaping the traditional manufacturing process.

The day began at 3D Vision Technologies office, (a provider of engineering solutions & 3D printing for manufacturing companies), with a presentation by Todd Majeski. Majeski discussed the company’s long-term partnership with Exact Metrology, and how both companies work together to improve processes, increase quality, and get their customer’s products to market faster through 3D scanning and reverse engineering. After several presentations and a question-and-answer session, attendees were welcomed into a showcase of 3D printer demonstrations and product displays of printed samples from miniature to lifesize versions, including a skateboard, helmet, and an automotive front grill.

The second part of the tech event was held at Exact Metrology’s office, conveniently located just a short walk away. Participants walked together and, after a St. Patrick’s Day themed lunch, began the afternoon session with a presentation by Steve Young. Young discussed the newest technology in CT (Computed Tomography) scanning systems, which allows users to not only scan the outside of a part, but to actually see inside of it without taking it apart, or damaging the item. Until recently, this technology was used primarily in the medical field but is creating much excitement within a variety of industrial markets now, as it enables manufacturers to check for defects, internal contact points after assembly, porosity and dimensional accuracy, comparing actual scans to point cloud data, CAD files etc. According to Young, this type of 3D scanning has been a “huge success” for his company, which he co-founded with Dean Solberg, who runs the company’s facility in the Milwaukee area.

Products displayed at the event included the P40 Leica Scanner, a long-range scanner, which, according to presenter Jacob Wallace, Processing Engineer at Exact, can be set up and ready to scan in 30 seconds. The scanner has a 150-meter range and will show everything in the surrounding area. Wallace recently scanned an entire office to make an accurate 3D model, complete with windows, doors, ceiling and wall thickness. Other uses of these long-range scanners include collecting topography of roadways (without stopping traffic) and large buildings of 500,000 square ft. or more, to collect information inside and outside of the building, all within a reasonable timeframe.

Inside a Playstation control, possible with the GE vtomex CT ScannerJosh Schradin, QA Manager, demonstrated the GE Vtomex M CT Scanner with a full rendering of a videogame controller he had previously scanned. Attendees were able to see internal components, including the smallest features on the circuit board. He explained how the scan could also be used to find defects or to process for reverse engineering.

Other products displayed and discussed at the expo were the Romer Absolute 77, an Articulated Arm with a Laser Line Scanner, the Atos Triple Scan, the Artec EVA Handheld Portable Scanner and the NDI ScanTrak Large Volume Laser Scanner.

Exact Metrology ended the afternoon with a St. Patrick’s Day raffle, with two lucky attendees winning a 48” high-def television and a MakerBot 3D printer.

Exact Metrology offers a complete line of portable scanning and measurement technologies as well as contract measurement for 3D laser scanning services, reverse engineering services, non-contact inspection, metrology services, 3D digitizing and training.

 

 

For more information on this new equipment, please contact:

EXACT METROLOGY, INC.
11575 Goldcoast Drive
Cincinnati, Ohio 45249
Phone:  513-831-6620
Toll Free:  866-722-2600
www.exactmetrology.com
stevey@exactmetrology.com
Steve Young, President

Exact Metrology is an ISO 9001:2008 Certified Company.

Exact Metrology, with facilities in Cincinnati and Milwaukee and affiliated offices throughout the Midwest, is a comprehensive metrology services provider, offering customers 3D scanning, reverse engineering, quality inspection, product development and 2D drawings. The company also provides turnkey metrology solutions, including equipment sales and lease/rental arrangements. 

 

Chemcoaters Comparison

ASTM B117 salt spray test results, performed on HDG G235 with hexavalent chemtreat vs. HDG G40 with InterCoat® ChemGuard 315, as exposed for 1500 hours. The RoHS compliant coating applied by Chemcoaters is made with trivalent chrome vs. hexavalent chrome, a known carcinogenic.

“G40 hot dip galvanized with Intercoat® ChemGuard will substantially outperform G235 and offer a much lower overall cost,” states director of sales & marketing Mike Tieri

In a forceful announcement made today, Chemcoaters, Inc. (Gary, Indiana) directly addressed the EQ (Equivalent Coating) controversy with the statement above, attributed to Mike Tieri, Director of Sales & Marketing for the company, a leading green coil coater based in Gary, Indiana.

Elaborating, Mr. Tieri cited the following example.

“For 16 ga coil (0.056 specifically), the zinc coating to a G30 thickness is currently adding $1.90 cwt. By contrast, G235 thickness zinc coating is $11.10 cwt. To apply our Intercoat® ChemGuard to G30 is no more than $4.00 cwt, so the economics are unquestionable. Since G30 is commercially available from many more sources, it means service centers, OEM’s and processors can use a lighter and obviously less-expensive zinc coating thickness, have a metal product that is considerably easier to form and shape, reduce SKU’s, increase inventory turns, increase corrosion resistance (see graphic) and save money immediately. Doesn’t get much better,” Tieri mused. He further noted that this example is not always applicable, given the size of the coils supplied to Chemcoaters.

The InterCoat® ChemGuard product can also remain bare, be painted or welded, plus it’s RoHS compliant and can even be tinted in a spectrum of colorations, according to Tieri.

Chemcoaters, Inc. is a leading supplier of various coil coatings and cleaning services for the coiled metals market. The company’s patented InterCoat® ChemGuard 300 coating is formulated with trivalent chrome vs. hexavalent chrome, making it environmentally friendly in all building, architectural, transportation and consumer appliance applications.   InterCoat® ChemGuard 300 coating has superior corrosion resistance, as well. Chemcoaters offers a presentation that evidences this fact to all interested parties.  

 

For more information, please contact:

Mike Tieri
Director of Sales Marketing
Chemcoaters, Inc.
700 Chase Street
Gary, IN 46404
Phone:  877-411-2905
Email:  miket@chemcoaters.com
Website: www.chemcoaters.com
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